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Wafer Style Plastic Butterfly Valves Custom

Flow Control / Wafer Butterfly Series

Wafer Style
Plastic
Butterfly Valves

Slim, lightweight plastic butterfly valves that clamp between pipe flanges, the lowest-cost and most compact way to isolate a plastic pipeline.

Size RangeDN40 – DN400
PressureUp to 150 psi
Temperature0°C to 90°C
MOQ
100 pcs / size
Lead Time
4–6 days stock / 3–4 wks custom
Packaging
Carton / pallet
Certifications
ISO 9001, ISO 5752 face-to-face ref.
Raw Materials
PVC-U, CPVC, PP, PVDF; EPDM / FPM liner
Customization
Flange pattern, centering holes, liner, operator
Our Story

about BAODI

Ningbo Baodi Plastic Valve Co., Ltd. traces its origins back to 1979, with its predecessors being Zhenhai Chemical Valve Factory and Beilun Plastic Valve Factory. The company is one of the earliest Wafer Style Plastic Butterfly Valves Manufacturers and Custom Wafer Style Plastic Butterfly Valves Factory in China to design and produce industrial plastic valves and receive acceptance from the Ministry of Chemical Industry. In 1979, the company manufactured its first plastic diaphragm valve, which passed the technical appraisal of the Ministry of Chemical Industry in 1983. In 1992, the company invented the one-piece flange ball valve, a structural design that has since become the most widely used plastic valve product in chemical-related industries. The development history of the company and its predecessors also represents an important chapter in the application of plastic valves in China's industrial production.

In 2006, the company expanded its product line to cover industrial plastic pipes and fittings, becoming one of the first domestic enterprises to apply CPVC material in the production of industrial-grade piping valves. Over more than 40 years since its establishment, the company has designed and manufactured various plastic valves for the most demanding industries. It has served tens of thousands of enterprises both domestically and internationally, exporting to more than 60 countries, and has consistently remained a leading manufacturer of industrial thermoplastic valves and piping systems. Our professional service and stable quality have always been well received and recognized by customers.

Baodi ranks among the global leaders in the number of product categories, capable of fully covering industrial plastic pipe and valve requirements. The company has obtained ISO 9001, ISO 14001, and ISO 45001 system certifications, as well as the national special equipment pressure piping component manufacturing license. It is recognized as a National High-Tech Enterprise and a Ningbo City Specialized and Sophisticated Enterprise. Baodi is a principal drafter of the national standard for plastic diaphragm valves and the chemical industry standards for plastic diaphragm valves, plastic ball valves, and plastic check valves.

Ningbo Baodi Plastic Valve Co., Ltd.

Certifications & Qualifications

OEM/ODM CUSTOMIZATION PROCESS

Custom Solutions

Design Idea

Tell us what you need. Such as material, color, size, mold, logo and package. Or you can just show us some photos.
Custom Solutions

2D Drawing

According to your request, we will make 2D drawing and confirm the details with you.
Custom Solutions

3D Modeling

We will build 3D model to create technical drawing and manufacturing specification.
Custom Solutions

Mold Fabrication

We produce initial samples for client approval, incorporating feedback for final adjustments.
Custom Solutions

Prototype Testing

Both the appearance and functions of the product prototype should meet the requirements.
Custom Solutions

Full-scale production

Once the sample is approved, we would start full-scale production using approved designs and high-quality raw materials.
47+

years of experience
30+

new tailor-made products every month
20000+

catalog products
10/50

Mass production time for new products
Overview

A slim wafer body that clamps between standard pipe flanges

The most compact butterfly body

Wafer style plastic butterfly valves have a thin ring body with no flanges of their own. The valve is clamped between two pipe flanges by the flange bolts, which pass around the outside of the body, and the elastomer liner wraps over the body faces to serve as the gasket. The result is the shortest, lightest, and least expensive butterfly valve configuration, with face-to-face lengths set by standard dimensions.

Centering and end-of-line limits

Because the wafer body is held in place only by the flange bolts, it relies on centering holes or bolt guides to stay aligned in the line, and it is not rated to serve as a dead-end valve for removing downstream piping the way a lug body is. Within those limits, a wafer valve is the economical choice for the majority of in-line isolation points where both sides stay piped.

Application

Where wafer valves are the natural pick

In-line isolation points where both sides remain piped, weight and space are limited, and cost matters most.

Plastic Water Distribution
Light, low-cost isolation between flanged PVC or PP pipe.
Skid & Manifold Piping
Short face-to-face length keeps manifolds compact.
Cooling & Chilled Water
Isolation on flanged cooling circuits and heat exchanger bypasses.
Swimming Pool & Water Park
Low-cost isolation on circulation and filtration lines.
Chemical Process Lines
Isolation of dilute chemical lines in compatible body materials.
Air & Ventilation Scrubbers
Light isolation on scrubber liquor and rinse lines.
Construction

Wafer body components

With the liner doubling as a gasket, material choice for liner and disc is central to wafer valve performance.

ComponentOptionsRoleNotes
BodyPVC-U, CPVC, PP, PVDFRing that locates the valve between flangesCentering holes or bolt guides on request
DiscMatched to body materialRotates to open or close the flow pathSmooth edge to seal against the liner
LinerEPDM, FPMSeals the disc and acts as the flange gasketWraps over the body faces
StemStainless steel or reinforced plasticTransfers operator torque to the discIsolated from the fluid by the liner
Specification

Technical data at a glance

ItemDescription
Valve TypeWafer style plastic butterfly valve
Body & DiscPVC-U, CPVC, PP, or PVDF
Liner MaterialEPDM or FPM
Size RangeDN40 – DN400 (1-1/2 inch – 16 inch)
End ConnectionClamped between flanges, ANSI / DIN / JIS patterns
Working PressureUp to 150 psi (10 bar) at 20°C, rating decreases with temperature
Working Temperature0°C to 90°C, material dependent
OperationLever to DN200, gear operator or actuator above
Flow DirectionBidirectional
End-of-Line UseNot recommended without a blind flange or downstream pipe
Comparison

Wafer vs. lug style butterfly valves

Both are quarter-turn plastic butterfly valves; the body style decides how they are held and what can be removed downstream.

FactorWafer StyleLug Style
Body MountingHeld by flange bolts passing around the bodyThreaded lugs accept bolts from each side
Dead-End ServiceNot suited without downstream flangeSuited, with one side removable
WeightLighterHeavier because of the lugs
CostLowerHigher
InstallationRequires careful centering between flangesBolts thread into the lugs, easier alignment
Best UseIn-line isolation with both sides pipedEnd-of-line and removable downstream piping
Advantage

Why wafer bodies are so widely used

Shortest Face-to-Face
A slim ring body saves length in tight manifolds.
Lowest Weight
Light bodies reduce pipe support requirements.
Lowest Cost
A simple body without lugs or flanges is the most economical style.
Liner as Gasket
The elastomer liner seals the flange faces without separate gaskets.
Bidirectional Sealing
The liner seals against pressure from either side.
Standard Flange Fit
Fits common ANSI, DIN, and JIS flange patterns.
Structure & Components

What is inside the valve

A thin ring body holds the liner, disc, and stem, and is clamped between the flange faces.

1. Wafer Body — Thin ring locating the valve between flanges
2. Disc — Plastic disc rotating 90° to open or close
3. Liner — Elastomer seat and flange gasket in one part
4. Stem — Drives the disc from the operator
5. Centering Holes — Locate the body relative to the flange bolts
6. Top Flange — Mounting pad for lever, gearbox, or actuator
Quality Control

Every valve is checked before it ships

Body thickness, liner fit, and flange compatibility are verified for each wafer valve.

1
Material Check
Resin and elastomer batches are checked for grade and consistency.
2
Face Dimension Check
Face-to-face length and bolt-hole centering are measured against the selected standard.
3
Hydrostatic Test
Each valve is pressure tested at its rated working pressure.
4
Seat Leak Test
A shutoff test verifies the liner seals against the disc.
5
Torque Test
Operating torque is checked for smooth action.
6
Batch Traceability
Production batches are recorded back to raw material lots.
Operator Options

Lever, gear, or actuator

All wafer bodies share a standard top flange, so the operator can be chosen for size and duty.

Operation TypeBest Suited ForKey Characteristics
Notched LeverSmaller sizes up to about DN200Quick quarter-turn action
Gear OperatorLarger sizes and fine throttlingLow effort, self-locking
Pneumatic or Electric ActuatorAutomated linesMounts on the standard top flange
Installation & Maintenance

Getting it right in the field

Installation Guidance
  • Insert the valve between flanges using the centering holes or bolt guides to keep it concentric.
  • Open the disc slightly before tightening so it does not catch the flange or liner.
  • Tighten bolts evenly in a criss-cross pattern; avoid over-tightening, which can distort the liner.
  • Use a downstream flange or blind flange for end-of-line service rather than relying on the wafer body.
Maintenance Guidance
  • Cycle the valve periodically so the liner does not take a compression set.
  • Check flange bolts after the first thermal cycles and re-torque as needed.
  • Inspect the liner faces for flattening or damage during turnarounds.
  • Replace the liner when the disc no longer seals cleanly.
Payment, Shipping & Warranty

Ordering with confidence

Payment & Shipping

Payment: T/T (bank transfer), L/C, and PayPal are accepted, with flexible terms for repeat orders. A deposit is typically required to confirm production.

Shipping: Sea freight (FCL/LCL) for bulk orders, air freight for urgent shipments, and express courier for samples. Valves are cartoned and palletized, with discs slightly open for transit.

Delivery: Shipment from the nearest available port or airport, with door-to-door, FOB, CIF, or EXW terms on request.

Warranty & Support

Each valve is covered under a standard warranty against manufacturing defects in material and workmanship, generally valid for 12 months from the shipment date.

  • Guidance on flange pattern and liner selection before ordering.
  • Replacement liners and operators available as spare parts.
FAQ

Common questions

How is a wafer valve held in the line?
It is clamped between two pipe flanges by the flange bolts, which pass around the outside of the body.
Can a wafer valve be used at the end of a line?
It is not recommended without a downstream flange or blind flange, because the body is not designed to carry load when one side is removed; a lug valve is better for that use.
Do I need gaskets?
The liner wraps over the body faces and normally serves as the gasket.
What flange standards fit?
ANSI, DIN, and JIS flange patterns are available, with centering holes matched to the pattern.
Which operators are available?
A lever up to about DN200, a gear operator for larger sizes, or a pneumatic or electric actuator.

Related Information

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Electric Motorized Plastic Ball Valves

Overview Motor-driven shutoff for remote, wired

Ball Type Plastic Check Valves

Overview A free-moving ball that seals the line

Swing Type Plastic Check Valves

Overview A hinged disc that swings clear of the

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Overview Automatic backflow prevention in corros

High Pressure Plastic Ball Valves

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Ready to specify a wafer butterfly valve?

Share your size, flange pattern, and fluid, and get a body and liner recommendation.