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Double Union Industrial Ball Valves Custom

Flow Control / Industrial Union Series

Double Union
Industrial
Ball Valves

Independent union joints on both ends of an industrial PVC-U, CPVC, or PP ball valve — full straight-out removal for fast service on process and utility lines.

Size RangeDN15 – DN100
PressureUp to 230 psi
Temperature0°C to 95°C
MOQ
100 pcs / size
Lead Time
4–6 days stock / 2–4 wks custom
Packaging
Carton / wooden crate
Certifications
ISO 9001, ASTM ref.
Raw Materials
PVC-U, CPVC, PP
Customization
Body material, connection type, seal material, actuator mount
Our Story

about BAODI

Ningbo Baodi Plastic Valve Co., Ltd. traces its origins back to 1979, with its predecessors being Zhenhai Chemical Valve Factory and Beilun Plastic Valve Factory. The company is one of the earliest Double Union Industrial Ball Valves Manufacturers and Custom Double Union Industrial Ball Valves Factory in China to design and produce industrial plastic valves and receive acceptance from the Ministry of Chemical Industry. In 1979, the company manufactured its first plastic diaphragm valve, which passed the technical appraisal of the Ministry of Chemical Industry in 1983. In 1992, the company invented the one-piece flange ball valve, a structural design that has since become the most widely used plastic valve product in chemical-related industries. The development history of the company and its predecessors also represents an important chapter in the application of plastic valves in China's industrial production.

In 2006, the company expanded its product line to cover industrial plastic pipes and fittings, becoming one of the first domestic enterprises to apply CPVC material in the production of industrial-grade piping valves. Over more than 40 years since its establishment, the company has designed and manufactured various plastic valves for the most demanding industries. It has served tens of thousands of enterprises both domestically and internationally, exporting to more than 60 countries, and has consistently remained a leading manufacturer of industrial thermoplastic valves and piping systems. Our professional service and stable quality have always been well received and recognized by customers.

Baodi ranks among the global leaders in the number of product categories, capable of fully covering industrial plastic pipe and valve requirements. The company has obtained ISO 9001, ISO 14001, and ISO 45001 system certifications, as well as the national special equipment pressure piping component manufacturing license. It is recognized as a National High-Tech Enterprise and a Ningbo City Specialized and Sophisticated Enterprise. Baodi is a principal drafter of the national standard for plastic diaphragm valves and the chemical industry standards for plastic diaphragm valves, plastic ball valves, and plastic check valves.

Ningbo Baodi Plastic Valve Co., Ltd.

Certifications & Qualifications

OEM/ODM CUSTOMIZATION PROCESS

Custom Solutions

Design Idea

Tell us what you need. Such as material, color, size, mold, logo and package. Or you can just show us some photos.
Custom Solutions

2D Drawing

According to your request, we will make 2D drawing and confirm the details with you.
Custom Solutions

3D Modeling

We will build 3D model to create technical drawing and manufacturing specification.
Custom Solutions

Mold Fabrication

We produce initial samples for client approval, incorporating feedback for final adjustments.
Custom Solutions

Prototype Testing

Both the appearance and functions of the product prototype should meet the requirements.
Custom Solutions

Full-scale production

Once the sample is approved, we would start full-scale production using approved designs and high-quality raw materials.
47+

years of experience
30+

new tailor-made products every month
20000+

catalog products
10/50

Mass production time for new products
Overview

Union connections on both ends for full in-line removal in either direction

Two independent union joints, one center body

Double union industrial ball valves place a separate union nut and end connector on each side of the center body, so the valve can be broken apart at either joint without disturbing the pipe on the opposite side. Built in PVC-U, CPVC, or PP, the design keeps the same floating ball and PTFE seat arrangement used across the true union range, but is specified here for heavier industrial duty where valves are pulled for service, inspection, or replacement on a regular schedule.

Full removal without pipe misalignment

Because both ends unscrew independently, the center section can be lifted straight out of the line for cleaning, seat replacement, or complete valve swap-out without needing to flex or reposition the adjoining pipework — a practical benefit on rigid industrial pipe runs where even small misalignment during valve removal can stress joints elsewhere in the system. This makes double union valves the standard specification for process lines where downtime for valve maintenance needs to be kept as short as possible.

Application

Where full straight-out removal matters

Industrial lines that are serviced on a regular schedule benefit from a valve that can be pulled cleanly from the pipe without disturbing either side.

Chemical Processing
Isolation valves on reaction and transfer lines that are removed for cleaning between batches.
Filtration & Separation Systems
Valves ahead of filters and strainers that need frequent access for maintenance.
Industrial Water Treatment
Process and backwash isolation on lines with scheduled valve inspection.
Plating & Surface Finishing Lines
Valves in aggressive plating bath circuits requiring periodic full removal and cleaning.
Pilot & Test Plant Piping
Rigid test rigs where valves are frequently swapped between configurations.
General Industrial Piping Networks
Any process line where valve maintenance downtime needs to be minimized.
Material Selection

Choosing the right body material

Body material determines chemical compatibility and temperature range; the double union joint design is common across all three materials.

MaterialTemperature RangeTypical StrengthsCommon Use
PVC-U0°C to 60°CBroad acid and alkali resistance, economical, widely availableGeneral industrial water and chemical transfer
CPVC0°C to 95°CHigher temperature tolerance than PVC-U with similar chemical resistanceHot process water, elevated-temperature chemical lines
PP0°C to 90°CGood resistance to solvents and a wide range of acids and bases, lightweightPlating lines, dosing systems, general chemical processing
Specification

Technical data at a glance

ItemDescription
Valve TypeTwo-way double union industrial ball valve
Body MaterialPVC-U, CPVC, or PP
Ball MaterialPVC-U, CPVC, or PP (matching body material)
Seat MaterialPTFE / reinforced PTFE
Seal MaterialEPDM / FPM (Viton)
Size RangeDN15 – DN100 (1/2 inch – 4 inch)
End ConnectionSocket (solvent weld), threaded (BSP / NPT), or flanged
Working PressureUp to 230 psi (16 bar) at 20°C, rating decreases with temperature
Working Temperature0°C to 95°C, depending on material selected
Sealing PerformanceBubble-tight (zero-leakage) shutoff
OperationManual lever standard; ISO 5211 pad for actuator mounting
Union DesignIndependent union nut and connector on each end
Comparison

Double union vs. single-union (semi-union) industrial valves

Both offer some in-line serviceability; a double union body allows removal without repositioning the pipe on either side.

FactorDouble Union ValveSingle-Union Valve
Union JointsOne independent union on each endUnion on one end only, fixed connection on the other
Removal MethodLifts straight out without flexing either side of pipeMay require slight pipe flex to clear the fixed end
Best UseFrequent service, rigid pipe runs, minimal downtime goalsLines with lower service frequency or space constraints
Body LengthLonger to accommodate two union assembliesShorter, single union assembly only
CostHigher for the second union assemblyLower than a full double union valve
ServiceabilityHighest — full access from both directionsGood, but limited by the fixed-end connection
Advantage

Why plants specify double union over single-union valves

Straight-Out Removal
Both ends unscrew independently, so the valve lifts cleanly from the line without flexing adjoining pipe.
Minimized Service Downtime
Faster valve swap-out reduces the time a process line is offline for maintenance.
No Pipe Misalignment Risk
Removal from either side avoids stressing joints elsewhere in a rigid pipe run.
Consistent Sealing Design
Same floating ball and PTFE seat arrangement as the broader true union valve range.
Multiple Material Options
PVC-U, CPVC, and PP cover a wide range of chemical and temperature requirements.
Actuator-Ready
Standard ISO 5211 mounting pad allows later upgrade to pneumatic or electric operation.
Structure & Components

What is inside the valve

Two independent union assemblies, one on each side of the center body, allow the valve to be removed from either direction.

1. Union Nut (x2, independent) — Each threads onto its own end connector, clamping the body to the pipeline
2. End Connector (x2) — Solvent-welds, threads, or bolts onto the adjoining pipe on each side
3. Center Body — Houses the ball, seats, and stem assembly
4. Floating Ball — Rotates 90° between open and closed positions
5. PTFE Seats — Seal against the ball on the upstream and downstream sides
6. Stem & Handle — Transfers handle rotation to the ball while sealing against leakage
Quality Control

Every valve is checked before it ships

Both union joints are inspected independently to confirm sealing performance and secure engagement on each side.

1
Material Check
Incoming raw material and molded parts are checked for color consistency and correct grade.
2
Hydrostatic Test
Each valve body is pressure tested with water to confirm it withstands its rated working pressure.
3
Dual Union Seal Check
Each union joint is tested independently for a leak-free seal at rated torque.
4
Seat Sealing Test
An air or water seal test verifies bubble-tight shutoff across the ball and seats.
5
Torque Test
Handle torque is checked to confirm smooth, consistent quarter-turn operation.
6
Batch Traceability
Production batches are recorded, allowing traceability back to raw material lots.
Actuation

Manual, pneumatic, or electric

A standard ISO 5211 mounting pad allows the manual lever to be replaced with a pneumatic or electric actuator without changing the valve body.

Operation TypeBest Suited ForKey Characteristics
Manual LeverLocal, infrequent on/off operationLowest cost, no power source required
Pneumatic ActuatorFast-cycling or automated industrial linesQuick response with compressed air available
Electric ActuatorRemote or precise on/off and modulating controlIntegrates with control systems and remote monitoring
Installation & Maintenance

Getting it right in the field

Installation Guidance
  • Support the pipeline on both sides of the valve so neither union joint carries pipeline weight or bending loads.
  • For solvent weld connections, allow both joints to fully cure before pressurizing the line.
  • Tighten both union nuts evenly by hand or with the recommended tool torque to avoid over-stressing the plastic body.
  • Operate the handle through a full quarter turn after installation to confirm smooth movement before service.
Maintenance Guidance
  • Periodically cycle the valve fully open and closed to keep seats and ball surfaces clean and prevent sticking.
  • Inspect both union connections and stem seals independently for signs of weeping during routine checks.
  • If a leak is detected at either union, that joint can typically be re-tightened without removing the valve from service.
  • The double union design allows the valve to be lifted straight out for seat and seal replacement without disturbing either side of pipe.
Payment, Shipping & Warranty

Ordering with confidence

Payment & Shipping

Payment: T/T (bank transfer), L/C, and PayPal are accepted, with flexible terms for repeat orders. A deposit is typically required to confirm production.

Shipping: Sea freight (FCL/LCL) for large-volume orders, air freight for time-sensitive shipments, and express courier for samples. Valves are packed in cartons or wooden crates with anti-collision padding.

Delivery: Shipment from the nearest available port or airport, with door-to-door, FOB, CIF, or EXW terms on request.

Warranty & Support

Each valve is covered under a standard warranty against manufacturing defects in material and workmanship, generally valid for 12 months from the shipment date.

  • Technical support with material selection, sizing, and installation guidance before and after purchase.
  • Replacement seats, seals, and union hardware available as spare parts.
FAQ

Common questions

How is a double union valve different from a standard true union valve?
Both offer removable union ends, but a double union valve has two fully independent union assemblies, letting it be lifted straight out of the line without needing to flex the pipe on either side.
What materials are available?
PVC-U, CPVC, and PP are offered, selected according to the process fluid and operating temperature.
What is the maximum working pressure and temperature?
Working pressure reaches up to 230 psi (16 bar) at room temperature, with an operating range up to about 95°C depending on the material selected.
Can the valve be automated?
Yes, a standard ISO 5211 mounting pad on the body accepts a pneumatic or electric actuator in place of the manual lever.
Why is this preferred over a single-union valve for frequent service?
Because both ends release independently, the center body can be removed from either direction without repositioning the pipe, which shortens maintenance downtime on lines serviced regularly.

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