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One Piece Flange Ball Valves Custom

Flow Control / Flanged Series

One Piece
Flange
Ball Valves

Quarter-turn shutoff in a single molded body with integral ANSI/DIN/JIS flange faces — a compact, low-leak-path alternative to bolted true union valves for flanged plastic and metal pipelines.

Size RangeDN15 – DN150
PressureUp to 150 psi
Temperature0°C to 90°C
MOQ
80 pcs / size
Lead Time
4–6 days stock / 3–4 wks custom
Packaging
Wooden crate / carton
Certifications
ISO 9001, DIN / ANSI / JIS flange ref.
Raw Materials
PVC-U, CPVC, PP
Customization
Flange standard, size, seal, seat material
Our Story

about BAODI

Ningbo Baodi Plastic Valve Co., Ltd. traces its origins back to 1979, with its predecessors being Zhenhai Chemical Valve Factory and Beilun Plastic Valve Factory. The company is one of the earliest One Piece Flange Ball Valves Manufacturers and Custom One Piece Flange Ball Valves Factory in China to design and produce industrial plastic valves and receive acceptance from the Ministry of Chemical Industry. In 1979, the company manufactured its first plastic diaphragm valve, which passed the technical appraisal of the Ministry of Chemical Industry in 1983. In 1992, the company invented the one-piece flange ball valve, a structural design that has since become the most widely used plastic valve product in chemical-related industries. The development history of the company and its predecessors also represents an important chapter in the application of plastic valves in China's industrial production.

In 2006, the company expanded its product line to cover industrial plastic pipes and fittings, becoming one of the first domestic enterprises to apply CPVC material in the production of industrial-grade piping valves. Over more than 40 years since its establishment, the company has designed and manufactured various plastic valves for the most demanding industries. It has served tens of thousands of enterprises both domestically and internationally, exporting to more than 60 countries, and has consistently remained a leading manufacturer of industrial thermoplastic valves and piping systems. Our professional service and stable quality have always been well received and recognized by customers.

Baodi ranks among the global leaders in the number of product categories, capable of fully covering industrial plastic pipe and valve requirements. The company has obtained ISO 9001, ISO 14001, and ISO 45001 system certifications, as well as the national special equipment pressure piping component manufacturing license. It is recognized as a National High-Tech Enterprise and a Ningbo City Specialized and Sophisticated Enterprise. Baodi is a principal drafter of the national standard for plastic diaphragm valves and the chemical industry standards for plastic diaphragm valves, plastic ball valves, and plastic check valves.

Ningbo Baodi Plastic Valve Co., Ltd.

Certifications & Qualifications

OEM/ODM CUSTOMIZATION PROCESS

Custom Solutions

Design Idea

Tell us what you need. Such as material, color, size, mold, logo and package. Or you can just show us some photos.
Custom Solutions

2D Drawing

According to your request, we will make 2D drawing and confirm the details with you.
Custom Solutions

3D Modeling

We will build 3D model to create technical drawing and manufacturing specification.
Custom Solutions

Mold Fabrication

We produce initial samples for client approval, incorporating feedback for final adjustments.
Custom Solutions

Prototype Testing

Both the appearance and functions of the product prototype should meet the requirements.
Custom Solutions

Full-scale production

Once the sample is approved, we would start full-scale production using approved designs and high-quality raw materials.
47+

years of experience
30+

new tailor-made products every month
20000+

catalog products
10/50

Mass production time for new products
Overview

A single-piece flanged body for direct bolt-up into flanged pipelines

One-piece molded flange body

One piece flange ball valves are quarter-turn shutoff valves molded as a single, seamless plastic body with integral flanges on both ends, eliminating the separate union nuts, adapters, or coupling rings used on true union designs. Manufactured from PVC-U, CPVC, or PP, the one-piece flange body removes potential leak paths at intermediate joints and gives a rigid, compact valve that bolts straight into an existing flanged pipe run using standard ANSI, DIN, or JIS flange patterns without any transition fittings.

Where a flanged connection is the better fit

Because the flange faces are molded directly into the body, this valve is the practical choice whenever a line is already built around flanged plastic or metal pipework, or where a project specification calls for bolted, gasketed joints rather than solvent-welded or threaded ends. The design keeps overall face-to-face length shorter than a comparable true union flanged valve, saving space on crowded skids, and it still delivers bubble-tight, quarter-turn shutoff through a floating ball and PTFE seat arrangement.

Application

Where flanged plastic valves get specified

A bolted flange connection suits systems already built around flanged pipe spools, tanks, and manifolds, and projects that call for gasketed rather than solvent-welded joints.

Chemical Storage & Transfer
Isolating tank outlets, bunded storage areas, and flanged transfer manifolds handling acids and alkalis.
Municipal Water Works
Flanged shutoff on treatment plant headers, filter galleries, and pump station bypass lines.
Desalination & RO Skids
Bolt-up isolation valves on flanged PVC or CPVC manifolds feeding reverse osmosis trains.
Marine & Offshore Piping
Corrosion-free shutoff on flanged plastic seawater and utility lines where metal valves would corrode quickly.
Pulp & Paper Process Lines
Flanged isolation on bleach and process water headers built from lined or plastic pipe.
Tank Farm Manifolds
Direct bolt-up to flanged tank nozzles and manifold trees for batching and blending operations.
Material Selection

Choosing the right body material for a flanged valve

Body material determines chemical compatibility and temperature range; the flange dimensions themselves follow the standard selected, independent of material.

MaterialTemperature RangeTypical StrengthsCommon Use
PVC-U0°C to 60°CBroad acid and alkali resistance, economical, rigid flange faceGeneral water treatment, tank isolation, utility headers
CPVC0°C to 90°CHigher temperature ceiling than PVC-U with similar chemical resistanceHot process water, elevated-temperature chemical lines
PP0°C to 80°CGood solvent and acid/base resistance, lighter than PVC-UDosing manifolds, plating line headers, general process piping
Specification

Technical data at a glance

ItemDescription
Valve TypeTwo-way one-piece flanged ball valve
Body MaterialPVC-U, CPVC, PP
Ball MaterialPVC-U, CPVC, PP (matching body material)
Seat MaterialPTFE / reinforced PTFE
Seal MaterialEPDM / FPM (Viton)
Size RangeDN15 – DN150 (1/2 inch – 6 inch)
End ConnectionIntegral flange to ANSI, DIN, or JIS pattern
Working PressureUp to 150 psi (10 bar) at 20°C, rating decreases with temperature
Working Temperature0°C to 90°C, depending on material selected
Sealing PerformanceBubble-tight (zero-leakage) shutoff
OperationManual lever standard; ISO 5211 pad for actuator mounting
Face-to-FaceShorter than equivalent true union flanged valve
Comparison

One-piece flange vs. true union flanged valves

Both styles bolt into a flanged line, but they differ in how the valve is serviced and how compact the installed footprint is.

FactorOne Piece Flange ValveTrue Union Flanged Valve
Body JointsNone between the two flange faces — single molded bodyUnion nuts or bolted couplings add extra sealed joints
Face-to-Face LengthShorter, saving space on tight skidsLonger to accommodate union hardware
In-Line ServiceabilityValve must be unbolted from the flanges to service internalsBall and seats can be removed without unbolting the flanges
Leak PathsFewer joints, lower overall leak riskAdditional gasketed joints at the union
Typical UseFixed installations with infrequent valve removalLines needing frequent valve removal for cleaning or swap-out
CostGenerally lower due to simpler moldingSlightly higher for the added union hardware
Advantage

Why plants specify a one-piece flanged body

Fewer Leak Paths
A single molded body between the flange faces removes the extra gasketed joints found on union-style valves.
Compact Face-to-Face
Shorter overall length than an equivalent true union flanged valve, easing layout on crowded skids.
Direct Bolt-Up
Matches ANSI, DIN, or JIS flange patterns for a straightforward bolted connection into existing pipework.
Rigid, Stable Body
The one-piece construction resists distortion under bolt-torque and pipeline loads better than lighter fittings.
Bubble-Tight Shutoff
Floating ball and PTFE seat combination gives reliable zero-leakage sealing across the size range.
Actuator-Ready
Standard ISO 5211 mounting pad allows later upgrade to pneumatic or electric operation.
Structure & Components

What is inside the valve

The molded body carries the flange faces on both ends, with the ball, seats, and stem assembly housed in the single-piece shell.

1. Flange Body — One-piece molded shell with integral flange faces on both ends
2. Floating Ball — Rotates 90° to open, throttle, or shut off flow
3. PTFE Seats — Seal against the ball on both upstream and downstream sides
4. Stem & O-Rings — Transfers handle rotation to the ball while sealing against external leakage
5. Bolt Circle — Matches the selected ANSI, DIN, or JIS flange pattern
6. Handle / Actuator Pad — Manual lever or ISO 5211 pad for pneumatic/electric actuation
Quality Control

Every valve is checked before it ships

A defined inspection sequence confirms flange dimensions, sealing performance, and body integrity before packing.

1
Material Check
Incoming resin and molded parts are checked for color consistency, surface defects, and correct grade.
2
Flange Dimension Check
Bolt circle, face diameter, and bolt-hole spacing are measured against the selected flange standard.
3
Hydrostatic Test
Each valve body is pressure tested with water to confirm it withstands its rated working pressure.
4
Seat Sealing Test
An air or water seal test verifies bubble-tight shutoff across the ball and seats.
5
Torque Test
Handle torque is checked to confirm smooth, consistent quarter-turn operation.
6
Batch Traceability
Production batches are recorded, allowing traceability back to raw material lots.
Actuation

Manual, pneumatic, or electric

The same ISO 5211 mounting pad is molded into the top of the body, so a manual lever can later be replaced with an actuator without changing the valve.

Operation TypeBest Suited ForKey Characteristics
Manual LeverLocal, infrequent on/off duty on flanged headersLowest cost, no power source needed
Pneumatic ActuatorAutomated flanged manifolds with compressed air availableFast quarter-turn cycling for batch or sequencing control
Electric ActuatorRemote-controlled or monitored flanged isolation pointsIntegrates with control systems and remote monitoring
Installation & Maintenance

Getting it right in the field

Installation Guidance
  • Align the flange faces squarely and use a full gasket rated for the process fluid before bolting up.
  • Tighten flange bolts gradually in a criss-cross pattern to an even torque to avoid distorting the plastic flange face.
  • Support the adjoining pipe spools so the valve body does not carry pipeline weight or bending loads.
  • Cycle the handle through a full quarter turn after bolt-up to confirm smooth movement before pressurizing the line.
Maintenance Guidance
  • Periodically cycle the valve fully open and closed to keep the ball and seats free of buildup.
  • Inspect the flange gasket faces during routine turnarounds for signs of weeping or gasket creep.
  • Re-torque flange bolts if a joint is disturbed by pipeline vibration or thermal cycling.
  • Because the body is one-piece, internal seat and seal service normally requires unbolting the valve from the line.
Payment, Shipping & Warranty

Ordering with confidence

Payment & Shipping

Payment: T/T (bank transfer), L/C, and PayPal are accepted, with flexible terms for repeat orders. A deposit is typically required to confirm production, with the balance settled before shipment.

Shipping: Sea freight (FCL/LCL) for bulk flanged-valve orders, air freight for urgent shipments, and courier for samples. Valves ship in wooden crates with flange faces protected by cover plates.

Delivery: Shipment from the nearest available port or airport, with FOB, CIF, or EXW terms available on request.

Warranty & Support

Each valve is covered under a standard warranty against manufacturing defects in material and workmanship, generally valid for 12 months from the shipment date.

  • Guidance on matching flange standard and bolt pattern to your existing pipework before ordering.
  • Replacement seats, seals, and gaskets available as spare parts.
FAQ

Common questions

What flange standards are available on one piece flange ball valves?
The valves can be molded to ANSI Class 150, DIN PN10/PN16, or JIS 10K flange patterns, matching the bolt circle and hole spacing of the mating pipework.
Can the internals be serviced without removing the valve from the line?
Because the body is a single molded piece, seat and seal service is normally done after unbolting the valve from the flanges, unlike a true union design that can be opened in place.
What sizes and pressures are supported?
Standard sizes run from DN15 to DN150 with working pressure up to 150 psi (10 bar) at room temperature, decreasing as temperature rises.
Which body materials are offered?
PVC-U, CPVC, and PP are available, selected according to the process fluid and operating temperature.
Can the valve be automated?
Yes. A standard ISO 5211 mounting pad on top of the body accepts a pneumatic or electric actuator in place of the manual lever.

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