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Flanged PVC Diaphragm Valves Custom

Flow Control / Flanged Diaphragm Series

Flanged
PVC
Diaphragm Valves

A weir-type PVC-U diaphragm valve with integral ANSI/DIN/JIS flanges — stem-free, packing-free shutoff and throttling for corrosive and particulate-laden process lines.

Size RangeDN15 – DN100
PressureUp to 150 psi
Temperature0°C to 60°C
MOQ
80 pcs / size
Lead Time
5–7 days stock / 3–4 wks custom
Packaging
Wooden crate
Certifications
ISO 9001, DIN / ANSI / JIS flange ref.
Raw Materials
PVC-U body, EPDM/FPM diaphragm
Customization
Flange standard, diaphragm material, weir or straight-through body
Our Story

about BAODI

Ningbo Baodi Plastic Valve Co., Ltd. traces its origins back to 1979, with its predecessors being Zhenhai Chemical Valve Factory and Beilun Plastic Valve Factory. The company is one of the earliest Flanged PVC Diaphragm Valves Manufacturers and Custom Flanged PVC Diaphragm Valves Factory in China to design and produce industrial plastic valves and receive acceptance from the Ministry of Chemical Industry. In 1979, the company manufactured its first plastic diaphragm valve, which passed the technical appraisal of the Ministry of Chemical Industry in 1983. In 1992, the company invented the one-piece flange ball valve, a structural design that has since become the most widely used plastic valve product in chemical-related industries. The development history of the company and its predecessors also represents an important chapter in the application of plastic valves in China's industrial production.

In 2006, the company expanded its product line to cover industrial plastic pipes and fittings, becoming one of the first domestic enterprises to apply CPVC material in the production of industrial-grade piping valves. Over more than 40 years since its establishment, the company has designed and manufactured various plastic valves for the most demanding industries. It has served tens of thousands of enterprises both domestically and internationally, exporting to more than 60 countries, and has consistently remained a leading manufacturer of industrial thermoplastic valves and piping systems. Our professional service and stable quality have always been well received and recognized by customers.

Baodi ranks among the global leaders in the number of product categories, capable of fully covering industrial plastic pipe and valve requirements. The company has obtained ISO 9001, ISO 14001, and ISO 45001 system certifications, as well as the national special equipment pressure piping component manufacturing license. It is recognized as a National High-Tech Enterprise and a Ningbo City Specialized and Sophisticated Enterprise. Baodi is a principal drafter of the national standard for plastic diaphragm valves and the chemical industry standards for plastic diaphragm valves, plastic ball valves, and plastic check valves.

Ningbo Baodi Plastic Valve Co., Ltd.

Certifications & Qualifications

OEM/ODM CUSTOMIZATION PROCESS

Custom Solutions

Design Idea

Tell us what you need. Such as material, color, size, mold, logo and package. Or you can just show us some photos.
Custom Solutions

2D Drawing

According to your request, we will make 2D drawing and confirm the details with you.
Custom Solutions

3D Modeling

We will build 3D model to create technical drawing and manufacturing specification.
Custom Solutions

Mold Fabrication

We produce initial samples for client approval, incorporating feedback for final adjustments.
Custom Solutions

Prototype Testing

Both the appearance and functions of the product prototype should meet the requirements.
Custom Solutions

Full-scale production

Once the sample is approved, we would start full-scale production using approved designs and high-quality raw materials.
47+

years of experience
30+

new tailor-made products every month
20000+

catalog products
10/50

Mass production time for new products
Overview

A flanged PVC-U body with a flexible diaphragm for stem-free shutoff and throttling

No stem seal, no packing gland

Flanged PVC diaphragm valves use a flexible elastomer diaphragm, drawn down by a compressor and stem onto a weir or seat inside the PVC-U body, to open, throttle, or shut off flow. Because the diaphragm itself isolates the process fluid from the bonnet and operating mechanism, there is no stem packing gland exposed to the media — removing a common leak path found on ball and gate valves and making the design well suited to abrasive slurries, fibrous liquids, and corrosive process streams.

Flanged for direct bolt-up into PVC or lined pipework

Integral flanges molded to ANSI, DIN, or JIS patterns let the valve bolt directly into flanged PVC-U pipe runs, tanks, and manifolds without adapters. The bolted, gasketed connection suits process lines that are already built around flanged plastic piping, and the diaphragm's compressor mechanism gives the operator tactile feedback on seating force, useful for both bubble-tight shutoff and fine flow throttling in one valve.

Application

Where a flanged diaphragm valve is the better fit than a ball valve

Wherever the process fluid carries solids, fibers, or crystals, a diaphragm's smooth, unobstructed flow path resists clogging in a way a ball valve's cavity cannot.

Water & Wastewater Treatment
Flanged shutoff and throttling on sludge, filtrate, and chemical dosing lines carrying suspended solids.
Pulp & Paper Processing
Flanged isolation on fibrous stock and bleach lines where a clear flow path resists fiber buildup.
Mining & Mineral Processing
Slurry and tailings lines where an obstruction-free diaphragm body reduces wear and clogging.
Food & Beverage Processing
Flanged shutoff on process lines carrying pulp, particulates, or viscous product.
Chemical Manufacturing
Flanged isolation on corrosive process streams where a packing-free design avoids stem leak paths.
Power Plant Water Treatment
Flanged control on scrubber slurry, ash handling, and treatment chemical lines.
Diaphragm Material Selection

Matching the diaphragm to the process fluid

The PVC-U body resists a broad range of chemicals; the diaphragm elastomer is selected separately to match the specific fluid in contact with it.

Diaphragm MaterialTemperature RangeTypical StrengthsCommon Use
EPDM0°C to 60°CGood resistance to water, dilute acids, and alkalisGeneral water treatment and utility service
FPM (Viton)0°C to 60°CBetter resistance to oils, fuels, and some solventsChemical lines carrying oils or aggressive solvents
PTFE-Faced EPDM0°C to 60°CBroadest chemical resistance with a non-stick PTFE contact surfaceAggressive or fouling-prone chemical processes
Specification

Technical data at a glance

ItemDescription
Valve TypeFlanged weir-type PVC-U diaphragm valve
Body MaterialPVC-U
Diaphragm MaterialEPDM, FPM (Viton), or PTFE-faced EPDM
Bonnet MaterialPVC-U or glass-reinforced polypropylene
Size RangeDN15 – DN100 (1/2 inch – 4 inch)
End ConnectionIntegral flange to ANSI, DIN, or JIS pattern
Working PressureUp to 150 psi (10 bar) at 20°C, rating decreases with temperature
Working Temperature0°C to 60°C, diaphragm dependent
Sealing PerformanceBubble-tight shutoff, suitable for throttling duty
OperationHandwheel standard; actuator mounting available
Flow PathWeir-type body with raised seat for reduced diaphragm travel
Comparison

Diaphragm valve vs. flanged ball valve for particulate-laden fluids

Both provide flanged shutoff, but a diaphragm valve's flow path handles solids and fibers differently than a ball valve's rotating cavity.

FactorFlanged Diaphragm ValveFlanged Ball Valve
Handling Solids/FibersSmooth weir path resists clogging and fiber wrapBall cavity can trap solids and fibers
Throttling AbilityGood, diaphragm position gives proportional flow controlLimited, ball valves are primarily on/off
Stem SealingNo stem packing exposed to process fluidStem seal exposed to process fluid
Cavitation/ErosionWeir shape reduces turbulence at partial openingHigher turbulence possible at partial opening
Maintenance ItemDiaphragm replacement, a wear item by designSeat and seal wear, generally longer service intervals
Best UseSlurries, fibrous or particulate-laden fluidsClean liquids and gases needing tight shutoff
Advantage

Why a flanged diaphragm valve is specified over alternatives

No Stem Packing Leak Path
The diaphragm isolates the process fluid from the bonnet, removing a common source of stem leakage.
Handles Solids and Fibers
A smooth weir flow path resists clogging with slurries, fibrous stock, and particulate-laden fluids.
Effective Throttling
Diaphragm position gives proportional flow control, not just full open or closed.
Flanged for Direct Bolt-Up
Integral ANSI, DIN, or JIS flange faces connect straight into existing flanged plastic pipework.
Visual Diaphragm Wear Indication
Diaphragm condition can often be checked without removing the valve from the line.
Broad Chemical Resistance
PVC-U body combined with the selected diaphragm material covers a wide range of process chemistries.
Structure & Components

What is inside the valve

A compressor driven by the handwheel presses the diaphragm down onto the weir seat to throttle or shut off flow.

1. Flanged PVC-U Body — Weir-type body with integral flange faces on both ends
2. Flexible Diaphragm — Elastomer membrane that seals against the weir and isolates process fluid from the bonnet
3. Compressor — Transfers stem movement into diaphragm deflection
4. Bonnet — Houses the compressor and stem, bolted to the body
5. Stem & Handwheel — Manually raises and lowers the compressor to control flow
6. Weir Seat — Raised flow restriction in the body that the diaphragm seals against
Quality Control

Every valve is checked before it ships

Inspection confirms both body pressure integrity and diaphragm sealing performance before packing.

1
Material Check
Incoming PVC-U resin and diaphragm elastomer batches are checked for correct grade and consistency.
2
Flange Dimension Check
Bolt circle, face diameter, and bolt-hole spacing are measured against the selected flange standard.
3
Hydrostatic Test
Each valve body is pressure tested with water to confirm it withstands its rated working pressure.
4
Diaphragm Seal Test
An air or water seal test verifies bubble-tight shutoff with the diaphragm fully seated.
5
Compressor Travel Check
Stem and compressor travel are checked for smooth, full-range operation.
6
Batch Traceability
Production batches are recorded, allowing traceability back to raw material lots.
Actuation

Manual, pneumatic, or electric

A bonnet-mounted actuator interface allows the handwheel to be replaced with pneumatic or electric operation for automated duty.

Operation TypeBest Suited ForKey Characteristics
HandwheelManual throttling and local shutoffLowest cost, direct tactile control of diaphragm position
Pneumatic ActuatorAutomated slurry or dosing lines with air supply availableFast open/close or proportional control with a positioner
Electric ActuatorRemote-controlled or monitored process valvesIntegrates with control systems and remote monitoring
Installation & Maintenance

Getting it right in the field

Installation Guidance
  • Align the flange faces squarely and use a full gasket rated for the process fluid before bolting up.
  • Tighten flange bolts gradually in a criss-cross pattern to an even torque to avoid distorting the plastic flange face.
  • Support the adjoining pipe spools so the valve body does not carry pipeline weight or bending loads.
  • Operate the handwheel through its full range after installation to confirm smooth diaphragm travel before service.
Maintenance Guidance
  • Inspect the diaphragm periodically for cracking, permanent set, or chemical attack, since it is a wear item by design.
  • Replace the diaphragm as a scheduled maintenance item rather than waiting for a visible failure on critical lines.
  • Check flange gasket faces during routine turnarounds for signs of weeping or gasket creep.
  • Keep spare diaphragms of the correct material on hand to minimize downtime during replacement.
Payment, Shipping & Warranty

Ordering with confidence

Payment & Shipping

Payment: T/T (bank transfer), L/C, and PayPal are accepted, with flexible terms for repeat orders. A deposit is typically required to confirm production.

Shipping: Sea freight (FCL/LCL) for bulk orders, air freight for urgent shipments, and courier for samples. Valves ship in wooden crates with flange faces protected by cover plates.

Delivery: Shipment from the nearest available port or airport, with FOB, CIF, or EXW terms available on request.

Warranty & Support

Each valve is covered under a standard warranty against manufacturing defects in material and workmanship, generally valid for 12 months from the shipment date.

  • Guidance on diaphragm material selection for your specific process fluid before and after purchase.
  • Replacement diaphragms and bonnet seals available as spare parts.
FAQ

Common questions

Why choose a diaphragm valve over a ball valve for slurry lines?
The diaphragm valve's smooth weir flow path resists clogging with solids and fibers in a way a ball valve's rotating cavity cannot, and it also gives better proportional throttling control.
How often does the diaphragm need to be replaced?
Diaphragm life depends on the process fluid, temperature, and cycling frequency; it is a wear item by design and is typically scheduled for periodic replacement rather than run to failure.
What flange standards are available?
The valve can be molded to ANSI Class 150, DIN PN10/PN16, or JIS 10K flange patterns, matching the bolt circle and hole spacing of the mating pipework.
Can the valve be used for flow throttling, not just shutoff?
Yes, the diaphragm's position can be set anywhere between fully open and fully closed, giving proportional flow control in addition to tight shutoff.
Which diaphragm material should I choose?
EPDM suits general water and dilute chemical service, FPM (Viton) is better for oils and some solvents, and PTFE-faced EPDM offers the broadest chemical resistance for aggressive processes.

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