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Manual Industrial Diaphragm Valves Custom

Flow Control / Manual Diaphragm Series

Manual
Industrial
Diaphragm Valves

Handwheel-driven diaphragm shutoff and throttling in PVC-U, CPVC, or PP — the base, actuator-free configuration for local industrial process control.

Size RangeDN15 – DN150
PressureUp to 150 psi
Temperature0°C to 95°C
MOQ
100 pcs / size
Lead Time
4–6 days stock / 2–4 wks custom
Packaging
Carton / wooden crate
Certifications
ISO 9001, ASTM ref.
Raw Materials
PVC-U, CPVC, PP
Customization
Body material, diaphragm material, connection type, handwheel size
Our Story

about BAODI

Ningbo Baodi Plastic Valve Co., Ltd. traces its origins back to 1979, with its predecessors being Zhenhai Chemical Valve Factory and Beilun Plastic Valve Factory. The company is one of the earliest Manual Industrial Diaphragm Valves Manufacturers and Custom Manual Industrial Diaphragm Valves Factory in China to design and produce industrial plastic valves and receive acceptance from the Ministry of Chemical Industry. In 1979, the company manufactured its first plastic diaphragm valve, which passed the technical appraisal of the Ministry of Chemical Industry in 1983. In 1992, the company invented the one-piece flange ball valve, a structural design that has since become the most widely used plastic valve product in chemical-related industries. The development history of the company and its predecessors also represents an important chapter in the application of plastic valves in China's industrial production.

In 2006, the company expanded its product line to cover industrial plastic pipes and fittings, becoming one of the first domestic enterprises to apply CPVC material in the production of industrial-grade piping valves. Over more than 40 years since its establishment, the company has designed and manufactured various plastic valves for the most demanding industries. It has served tens of thousands of enterprises both domestically and internationally, exporting to more than 60 countries, and has consistently remained a leading manufacturer of industrial thermoplastic valves and piping systems. Our professional service and stable quality have always been well received and recognized by customers.

Baodi ranks among the global leaders in the number of product categories, capable of fully covering industrial plastic pipe and valve requirements. The company has obtained ISO 9001, ISO 14001, and ISO 45001 system certifications, as well as the national special equipment pressure piping component manufacturing license. It is recognized as a National High-Tech Enterprise and a Ningbo City Specialized and Sophisticated Enterprise. Baodi is a principal drafter of the national standard for plastic diaphragm valves and the chemical industry standards for plastic diaphragm valves, plastic ball valves, and plastic check valves.

Ningbo Baodi Plastic Valve Co., Ltd.

Certifications & Qualifications

OEM/ODM CUSTOMIZATION PROCESS

Custom Solutions

Design Idea

Tell us what you need. Such as material, color, size, mold, logo and package. Or you can just show us some photos.
Custom Solutions

2D Drawing

According to your request, we will make 2D drawing and confirm the details with you.
Custom Solutions

3D Modeling

We will build 3D model to create technical drawing and manufacturing specification.
Custom Solutions

Mold Fabrication

We produce initial samples for client approval, incorporating feedback for final adjustments.
Custom Solutions

Prototype Testing

Both the appearance and functions of the product prototype should meet the requirements.
Custom Solutions

Full-scale production

Once the sample is approved, we would start full-scale production using approved designs and high-quality raw materials.
47+

years of experience
30+

new tailor-made products every month
20000+

catalog products
10/50

Mass production time for new products
Overview

Handwheel-operated diaphragm shutoff for general industrial process duty

Direct handwheel control without added actuation hardware

Manual industrial diaphragm valves rely on a handwheel-driven compressor to press the flexible diaphragm onto the weir seat, giving the operator direct tactile feedback on seating force and flow position without an actuator, air supply, or electrical connection. Built from PVC-U, CPVC, or PP depending on the process chemistry, this is the base configuration most industrial diaphragm valve installations start from, before any automation is added.

Where manual operation remains the right choice

Local, infrequently operated shutoff and throttling points — plant utility isolation, sample lines, equipment bypass valves, and process points that an operator visits routinely as part of a walkdown — are typically better served by a manual valve than by adding actuator cost and complexity. The same weir-type flow path and stem-free diaphragm sealing found on automated versions of the valve is retained, so solids-handling and chemical resistance are unchanged.

Application

Where manual diaphragm valves cover routine process shutoff

Local, operator-accessible shutoff and throttling points are the core application for a manually operated diaphragm valve.

Plant Utility Isolation
General water, air, and utility line shutoff points visited during routine operator rounds.
Chemical Storage & Transfer
Manual isolation on tank outlets and transfer lines with infrequent cycling.
Sample & Test Points
Local shutoff ahead of sample connections and test ports.
Equipment Bypass Lines
Manual throttling and isolation around pumps, filters, and heat exchangers.
Water Treatment Process Lines
Filtration, backwash, and chemical feed isolation on manually operated points.
General Chemical Processing
Reaction and transfer line shutoff where local operator control is preferred.
Material Selection

Choosing the right body material for manual service

Body material determines chemical compatibility and temperature range, independent of the manual handwheel operation.

MaterialTemperature RangeTypical StrengthsCommon Use
PVC-U0°C to 60°CBroad acid and alkali resistance, economicalGeneral water treatment and utility isolation
CPVC0°C to 95°CHigher temperature ceiling than PVC-U with similar chemical resistanceHot process water, elevated-temperature chemical lines
PP0°C to 90°CGood solvent resistance, lighter than PVC-UDosing manifolds, general process piping
Specification

Technical data at a glance

ItemDescription
Valve TypeManually operated weir-type diaphragm valve
Body MaterialPVC-U, CPVC, or PP
Diaphragm MaterialEPDM, FPM (Viton), or PTFE-faced EPDM
Bonnet MaterialMatched to body material or glass-reinforced polypropylene
Size RangeDN15 – DN150 (1/2 inch – 6 inch)
End ConnectionSocket, threaded, or flanged
Working PressureUp to 150 psi (10 bar) at 20°C, rating decreases with temperature
Working Temperature0°C to 95°C, material dependent
Sealing PerformanceBubble-tight shutoff, suitable for throttling duty
OperationHandwheel, with position indicator on larger sizes
Flow PathWeir-type body with raised seat for reduced diaphragm travel
Comparison

Manual diaphragm valve vs. actuated diaphragm valve

Both use the same sealing principle; the choice comes down to cycling frequency and how the valve is accessed.

FactorManual Diaphragm ValveActuated Diaphragm Valve
OperationHandwheel, operator present at the valveRemote or automated, no operator needed at the valve
CostLower, no actuator or accessories neededHigher, includes actuator and mounting hardware
Cycling FrequencyBest suited to infrequent operationSuited to frequent or programmed cycling
Response TimeDepends on operator availabilityFast, consistent response to a control signal
Infrastructure NeededNone beyond the valve itselfCompressed air or electrical supply to the valve
Best UseLocal, routinely accessible shutoff pointsRemote, automated, or high-cycle process points
Advantage

Why manual operation is still specified on many valves

No Actuator Cost or Complexity
Handwheel operation avoids the added cost, wiring, or air piping an actuator requires.
Direct Operator Feedback
The handwheel gives tactile feedback on diaphragm position and seating force.
Reliable, Few Moving Parts
A simple stem and compressor mechanism has little to maintain beyond the diaphragm itself.
No Stem Packing Leak Path
The diaphragm isolates the process fluid from the bonnet, the same as on actuated versions.
Effective Throttling
Diaphragm position gives proportional flow control by hand, not just full open or closed.
Upgradeable Later
A bonnet-mounted actuator interface allows automation to be added later without changing the valve body.
Structure & Components

What is inside the valve

A handwheel drives the stem and compressor to press the diaphragm onto the weir seat within the body.

1. Body — Weir-type body housing the diaphragm and flow path
2. Flexible Diaphragm — Elastomer membrane that seals against the weir and isolates process fluid from the bonnet
3. Compressor — Transfers stem movement into diaphragm deflection
4. Bonnet — Houses the compressor and stem, bolted to the body
5. Stem & Handwheel — Manually raises and lowers the compressor to control flow
6. Weir Seat — Raised flow restriction in the body that the diaphragm seals against
Quality Control

Every valve is checked before it ships

Inspection confirms both body pressure integrity and diaphragm sealing performance before packing.

1
Material Check
Incoming resin and diaphragm elastomer batches are checked for correct grade and consistency.
2
Hydrostatic Test
Each valve body is pressure tested with water to confirm it withstands its rated working pressure.
3
Diaphragm Seal Test
An air or water seal test verifies bubble-tight shutoff with the diaphragm fully seated.
4
Handwheel Torque Check
Handwheel operating torque is checked to confirm smooth, consistent operation across the full stroke.
5
Compressor Travel Check
Stem and compressor travel are checked for smooth, full-range operation.
6
Batch Traceability
Production batches are recorded, allowing traceability back to raw material lots.
Upgrade Path

Handwheel now, actuator later if needed

A bonnet interface common across the range accepts a pneumatic or electric actuator without replacing the valve body.

Operation TypeBest Suited ForKey Characteristics
HandwheelLocal, infrequently operated shutoff and throttlingLowest cost, direct tactile control, no utilities needed
Future Pneumatic ActuatorUpgrade path if the line is later automatedBolts onto the same bonnet interface
Future Electric ActuatorUpgrade path for remote or BMS-integrated controlBolts onto the same bonnet interface
Installation & Maintenance

Getting it right in the field

Installation Guidance
  • Support the pipeline near the valve so the body does not carry pipeline weight or bending loads.
  • For solvent weld connections, allow the joint to fully cure before pressurizing the line.
  • Confirm handwheel clearance for full operator access in the intended mounting orientation.
  • Operate the handwheel through its full range after installation to confirm smooth diaphragm travel before service.
Maintenance Guidance
  • Inspect the diaphragm periodically for cracking, permanent set, or chemical attack, since it is a wear item by design.
  • Replace the diaphragm as a scheduled maintenance item rather than waiting for a visible failure on critical lines.
  • Check the handwheel and stem for smooth operation during routine plant walkdowns.
  • Keep spare diaphragms of the correct material on hand to minimize downtime during replacement.
Payment, Shipping & Warranty

Ordering with confidence

Payment & Shipping

Payment: T/T (bank transfer), L/C, and PayPal are accepted, with flexible terms for repeat orders. A deposit is typically required to confirm production.

Shipping: Sea freight (FCL/LCL) for large-volume orders, air freight for time-sensitive shipments, and express courier for samples. Valves are packed in cartons or wooden crates depending on size.

Delivery: Shipment from the nearest available port or airport, with door-to-door, FOB, CIF, or EXW terms on request.

Warranty & Support

Each valve is covered under a standard warranty against manufacturing defects in material and workmanship, generally valid for 12 months from the shipment date.

  • Guidance on material selection, sizing, and connection type before and after purchase.
  • Replacement diaphragms and bonnet seals available as spare parts.
FAQ

Common questions

When is a manual diaphragm valve the right choice over an actuated one?
Manual operation suits local, infrequently cycled shutoff and throttling points where an operator is regularly present, avoiding the added cost and complexity of an actuator.
Can the valve be automated later if the process changes?
Yes, a standard bonnet interface allows a pneumatic or electric actuator to be added later without replacing the valve body.
What sizes are available in the manual range?
Standard sizes run from DN15 to DN150 (1/2 inch to 6 inch), covering most industrial process line diameters.
What materials are offered?
PVC-U, CPVC, and PP are available, selected according to the process fluid and operating temperature.
How is throttling controlled by hand?
The handwheel positions the diaphragm anywhere between fully open and fully closed, giving proportional flow control through direct manual adjustment.

Related Information

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Ready to specify a manual diaphragm valve?

Share your process fluid, sizing, and connection requirements, and get a material recommendation for your line.